EPC Project Electric Car Assembly Line Production Design Equipment Supply

设备清单
Equipment Name

预算(到岸价,美元)
Budget (CIF Luanda, USD)

数量
Quantity

单位
Unit

单价
Unit Price

金额
Amount

stamping line for only one body

stamping line

whole car moulds

unit

1

if buy existing sample, price 4.5-7.35million USD, if new development, 14.7-17 million USD

press machine 1500ton

unit

1

press machine 1000ton

unit

2

press machine 800ton

unit

3

press machine 600ton

unit

5

other auxillary equipment

item

1

including surface treatment, cutter, grander, CNC, driller etc.

electric conveying belt

m

70

with inspection, grasp and loose device

collection frame

set

100

other tools and device

item

1

including the transportation and power system

sub-electric system

item

1

sub-total

welding line for only one body

焊接线相关设备和工具
Related equipment and tools for using on the welding line

little assembly pieces pneumatic welding jigs with welding machines

15

set

with hand welding tools, rack, frame etc

轿车车身焊接组合工装 Saloon car body welding joint fixture with robot welding and its control system, electric conveying etc

5

set

一个工装4台机器人和顶部吸盘传动机器人One station with 4 robots and top suction driving robot

其他手提式电动,气动工具
Other portable electric and pneumatic tools

1

set

焊接线转运小车
Transporting tool car for the welding line

60

unit

车壳转运
For body transporting

钣金修复机
Sheet metal repair machine

10

unit

检具parts welding inspection gauges

1

set

分体式中频点焊机separated intermediate frequency spot welding machine

20

set

与焊接机器人配套coupled with welding robots

电阻焊机冷却系统
Cooling system for resistance welding machine

1

unit

焊接线工具及备用耗材
Tools for using on the welding line and some standby consumables

1

set

electric power and control system

1

set

sub-total

$0

以上焊接线作为二期CKD阶段的添加设备
The above mentioned equipment and tools of welding line for the Second Phase of CKD.

涂 装 线 轿车
Coating Line for Car under 8m length

设备清单
Equipment Name

预算(到岸价,美元)
Budget (CIF Luanda, USD)

备注
Remark

数量
Quantity

单位
Unit

单价
Unit Price

金额
Amount

金属表面处理系统及化工原料
Metal Body Surface Pre-Treatment System and phosphorization and one year Chemical Materials, lab device

1

set

由于该部分运行费用非常高,电泳必须每天24小时不停搅拌电泳液体,防止其凝固.除了正常供电外,还必须准备发动机组备用供电系统.每年的维护成本大约20-30万美元.在平均年产量小于10000辆时,不必投入该系统.我们安排该部分的工艺在中国完成,当工厂月产量达到1000辆车时,再投入该设备, 这套系统只适合8米以下车型.Because of expensive operating costs, this ED pre-treatment shall be done in China factory, and when plant yearly output reaches up to 10000 units, the metal surface treatment process shall be invested at that time. and this system only suitable to car models under 8m length.

电泳线ED coating system

electrophoresis coating including the overhead e-conveying suspension device, pool equipment and one year chemicals, lab device etc

1

set

车体打磨修整房
Body Polishing Room

包括空气循环设备和照明设备
including air circulation equipment and lighting facility

1

set

车体做涂装前的修整,体积:16 *5*4米
Used before body coating process, dimension: 16.4*5*4 m

水璇除尘式喷漆房
Type Painting Booth

包括地棉,顶绵,空气循环设备(抽风送风系统)
including floor cotton, ceiling cotton, and air circulation equipment (air intake and exhaust system)

1

set

用于焊缝打胶和车体底板喷 PVC防撞涂层,体积:10*4.5*4米
For glue sealing of the welding seam and PVC anticollision coating of the body and floor board, dimension: 10*4.5*4 m

水旋式喷漆房设备
equipment of water Rotating Type Painting Booth

包含喷漆附属设备,漆雾初次处理,不含外部环保处理系统
including the啊uxillary painting device and the intial disposal of the paint mist, not including the external environmental protection equipment

1

set

用于喷中涂和面漆,体积16 * 4.5 *4米
For middle coating and finishing coating, dimension: 16*4.5*4 m

robot painting system including the 4 arm and control system

1

set

4 robot arms with 8 painting nozzles

流平室
Sealed Dust Room

包括抽风系统
including exhaust system

1

set

用于除尘,风干；体积 16.4 * 4.5 * 4米
for dedusting, drying; dimension: 16.4*4.5*4 m

固化室(烤漆房)
Sealed Curing Chamber (Baking Finish Room)

温度140-180摄氏度
Temperature at 140-180 degrees centigrade

1

set

体积 12 * 4.5 * 4米
Dimension: 11.5*4.5*4 m

检验(修整,抛光)室
Room for Inspecting, Finishing and Polishing

包括抽风系统及照明设备
including exhaust system and lighting equipment

1

set

体积 12 * 4.5 * 4米
Dimension: 8.2*4.5*4 m

喷涂线工具
Tools for Coating Line

1

set

包括油漆罐,喷枪,防护用具,PVC喷涂工具,涂胶工具/打胶机等
including: Paint Tank, Painting Gun, Protection Appliance, PVC Painting tool, Coating tool, etc.

轨道传输连接系统
Rail Track System for tranporting and joining in the Coating Line

1

set

包括涂装轨道和100套工具车
including Coating Line sliding rail and 100 tool cars

电气sub-electric system

1

item

主要线路电缆,控制柜,电机和循环系统main cable bus, DCS, motor and solution recycling system

环境保护设备
Environmental Protection Equipment

废气处理系统
external Waste gas disposal system according to local requirements

1

set

利用活性炭吸附系统处理废气,如果当地环保要求高,可用等离子点火燃烧系统
Using the Activated Carbon Adsorption system to dispose the waste water; or if the local government in Angola asks for higher requirements on the exhaust discharge, Plasma Ignition Combustion System can be used,

废水处理系统不含土建
Waste water disposal system without civil work

1

set

3个月处理一次,短时间内不需要,或者,如果当地环保部门不强制要求,也可不投入该设备.
To dispose the waste water every 3 months, so it is not needed in the short period; or this equipment do not need to be invested without compulsive requirement by the local environmental protection department in Angola.

检测设备inspection device

漆面检测仪器
Painting Inspection Device

1

unit

检测漆的厚度
to inspect the thickness of the painting

灯检light view passage

1

set

油漆调试分析设备

1

unit

小计 Sub-Total

$0

总装线 - 轿车
General Assembly Line for saloon

设备清单
Equipment Name

预算(到岸价,美元)
Budget (CIF Luanda, USD)

备注
Remark

数量
Quantity

单位
Unit

单价
Unit Price

金额
Amount

第一段内饰装配
The First Part

一次内饰装配线
Interior Assembly Line 1

玻璃,座椅,车内墙面等的组装
to assemble glass, seats, inside wall, etc

车身悬挂系统 hanging suspension line for trim line

100

m

专用工具special tools

1

set

总装线葡萄架钢结构
Assembly Line steel frame structure

100

m

配套的工艺照明
Supporting Lightsing System

1

set

含线路和照明灯
including ciucuits and lights

降温风扇
Electric Cooling Fan

20

unit

降温风扇
Electric Cooling Fan

8

unit

第二段底盘装配区
The second Part

载式底盘线
Monocoque Chassis Assembly Line

用于城市SUV,面包车及轿车的组装
for the assembling of S30 Mini SUV, Van and Saloon Car

高架线及轨道
Elevated Line and Rail Track

100

m

举升机
Lifting Machine

4

unit

上下线用
for putting up and laying down the chassis

总装线葡萄架钢结构
Assembly Line steel frame structure

100

m

支撑台车
Supporting Trolley in the air

50

unit

工艺照明
Lighting System

1

set

含线路和照明灯
including ciucuits and lights

降温风扇
Electric Cooling Fan

20

unit

第三段内饰装配区
The Fourth Part

内饰二装配线
Interior Assembly Line 2

全车线路等的装配
for the assembly of whole vehicle's wire, etc.

地面轨道
Floor Track

100

m

钢结构葡萄架
Assembly Line steel frame structure

100

m

工艺照明
Lighting System

1

set

含线路和照明灯
including ciucuits and lights

降温风扇
Electric Cooling Fan

40

unit

举升机四轮定位仪
Lifting machine & automobile four wheel alignment

1

set

底盘线

发动机总成分装
Engine Assy Assembly

如无特别要求此部分可以在第二期投入Without any special requirement, the budget of this part can be invested in Second Phase

发动机装配小车
Tool Car for Engine assembly

10

unit

含发动机支撑和液压装置
including engine supporting and hydraulic device

车桥装配小车
Tool Car for axle assembly

10

unit

含液压装置
including hydraulic device

发动机上线吊具
Lifting Sling for Engine

2

unit

总装线其他设备和工具
Other equipment and tools for using on the General Assembly Line

轮胎动平衡机
Tyre dynamic balancing machine

2

unit

工具包括气动扳手,扭力扳手,夹钳....
Other tools, including pneumatic wrench, torque wrench, clap, etc.

5

set

轮胎拆装机
Tyre Changer

3

unit

底盘号打标机
VIN marking machine

3

unit

BrakeFliudQuantitiveFiller 制动液真空定量加注工具

1

unit

RefrigerantQuantitiveFiller(Vacuum) 制冷剂真空定量加注机

1

unit

PowersteeringfliudQuantitiveFiller 助力液真空定量加注工具

1

unit

gaosline filler 燃油加注

1

unit

总装电气sub-electric system

1

set

总价sub-total

检测线 - 皮卡,SUV, Testing Line for Detecting saloon, SUV and MPV

设备清单
Equipment Name

预算(出厂价,美元)
Budget (EXW Factory, USD)

备注
Remark

数量
Quantity

单位
Unit

单价
Unit Price

金额
Amount

整车检查测试线设备
Testing Line Equipment for whole vehicle inspection

1

set

可检测10吨以下的各种车型,包括轮重检验,制动检验,侧滑检验,速度表实验,灯光检测,尾气分析等各项检测
Can be used for inspecting kinds of vehicles below 10 tons, including the inspection of wheel load, braking, sideslipping, speedometer, light, tail exhaust analysis, and others.

3电以及电路,系统检测体系motor, battery, controllers and circuit inspection device

1

set

专用汽车故障诊断仪
Special auto fault diagnostic machine

2

set

可能根据后期增加的不同车型,会需要增加相应的故障诊断仪
For different vehicle models to be added, more fault diagnostic machines will be increased.

雨淋实验室
The rain laboratory

1

set

根据当地场地制作,所需的专用仪器和设备包括水泵,喷头,管道阀门等.
To be made according to the local site, with the dedicated device equipment including pumps, nozzle, pipe valves, etc.

检测电气部分electric system of test line

1

set

小计 Sub-Total

$0

6,其它通用设备
Other General Equipment

设备清单
Equipment Name

预算(出厂价,美元)
Budget (EXW Factory, USD)

备注
Remark

数量
Quantity

单位
Unit

单价
Unit Price

金额
Amount

压缩空气中央供应系统
Central supply system for compressed air

3

set

包括8m³空压机,储气罐,管道等一套设备
including a complete set of equipment with Air Compressor, Gas Tank, Pipeline, etc.

工厂电力系统(包括车间的动力电系统380V和照明系统220V,配电室,控制柜,线路,照明灯等)
Electric Power System of the Factory (including: power electricity system of the workshops - 380V and lighting system - 220V, disctribution room, control chamber, circuits, lights, etc.)

1

set

待工厂地址确定后,统一规划,计算成本； 如果当地的电力安装公司有能力,也可以让他们报价.
The cost will be calculated by unified planning after the factory site confirmed, which can also be done by the local qualified electrical installing company.

备用发电机组(一般紧急备电使用,配250KW的发电机组就可以了)
Standby generator set ( usually, for emergency use, a 250KW generator set is enough)

2

set

满足停电时工厂的正常运转,如果当地不缺电或者有备用发电机售卖,可不安排在中国采购
To meet the need of factory's normal operation during power outage; or no procurement if power is plenty.

整个厂房内焊接,喷涂和总装废气收集系统Welding, painting and final assembly of exhaust gas collection system

3

set

小计 Sub-Total

$0

整个工厂共用
To be shared for the whole factory

以上通用设备作为第一期投入部分,总金额
Total amount of the above mentioned general equipment and tools are to be invested in the First Phase

第一期投入5
5th amount to be invested in the First Phase

Total Amount:

$0.00

备注:Remark:

1)以上报价为工厂交货价格,不含海运险；
above quotations are all EXW Factory Price ;

2)此预算基于年产量为30000-50000台的组装厂；
this budget arrangement is based on the output of30,000-50,000units per year;

3)此预算暂不包括电线电缆等供电设施,及建筑所需的水泥,沙,玻璃和钢材；
this budget excludes electric wire, cable and power supply facilities, and the cement, sand, glass and steel for building construction for the time being;

4)此预算仅包括部分环保设施设备,根据当地环保要求可进行调整,增加相应设备；
this budget only includes part of basic environmental protection facility and equipment, which can be adjusted according to the local environmental protection requirements , by increasing some related equipment;

5)此预算下所用的加热燃料为柴油,如果当地有天然气管道连接到工厂,用天然气作燃料,可大大降低运行成本；
the heating fuel in this budget is diesel, if there is nature gas pipeline to the Factory, using CNG as the heating fuel can greatly reduce the operating cost;

6)第一期将提供预加工的车壳-即SKD I状态,SKD I是指电泳车身总成 - 车壳焊好,不喷面漆；
in the first stage, pre-treated body parts (SKD I) will be supplied, SKD I means body is welded and pre-treated, but fully unpainted ;

7)组装厂可逐步升级到第二期(CKD状态),同时,适当时逐步增加车型,只需增加相应的工装夹具就可以了.
to realize the second stage of CKD assembly step by step, and at the same time, to easily increasing vehicle models by only adding their Welding Joining Jigs and Fixtures in the proper time step by step.

8)此价格一个月内有效,一个月后可能会有正负15%的波动.
This is valid within one month. After that it may have a fluctuation within 15%.